We're with our esteemed customer: furnace lining installation and operation site

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Your reliable partner for refractory solutions!​ 

​Xiangtan​ Hexinsheng New Material Co., Ltd​ 

Tel: +86 731 5559 9698​ ​  ​ ​ Fax: +86 731 5559 9697

http://www.hxxcl.com

http://hxxcl.en.alibaba.com/

Carmen Tse

Email: carmen@hxxcl.com

Skype: effi_xie Cell #: 86-189-7322-9620

[NEWS UPDATE] Xiangtan Hexinsheng New Material Co., Ltd will be at the exhibition Metal-Expo'2014, China Area

[NEWS UPDATE] Xiangtan Hexinsheng New Material Co., Ltd will be at the exhibition Metal-Expo'2014, China Area
Date: 11-14 November, 2014 
Place: Halls 69, 75, V. V. C., Moscow, Russia 

 Los Angeles, CA

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40Ton induction furnace working lining builing spot (using neutral ramming mass, for better lining life, melting high alloy steel, high manganese steel)

           40Ton induction furnace working lining builing spot (using neutral ramming mass, for better lining life, melting high alloy steel, high manganese steel)      

    

Unshaped refractory ramming mass (mixture) for middium frequency Coreless Induction Furnace

Coreless Induction Furnace

 

Tap-cap 

      The demands placed on the refractory vary and often very complex. Top-cap of coreless induction furnace works in circumstances that affect the performance of the refractory material including:
        1.High thermal shock
        2.Lining wear (corrosion and erosion)
        3.Metal static pressures
        4.Mechanical stress
      In this segment, HXS provides top-cap (spout) material with high refractoriness, excellent mechanical strength and good performance to thermal shock, corrosion erosion and abrasion resistance, which provide a longer and stable life cycle to reach high efficiency.
      Read more…   

Spout

      Spout of coreless induction furnace works in circumstances that affect the performance of the refractory material, including:
      1.High thermal shock
      2.Lining wear (corrosion and erosion)
      3.Metal static pressures
      4.Mechanical stress
    In this segment, HXS provides top-cap (spout) material with high refractoriness, excellent mechanical strength and good performance to thermal shock, corrosion erosion and abrasion resistance, which provide a longer and stable life cycle to reach high efficiency.
       Read more…       

Cover 

       Good refractory improves productivity. Cover works in a condition which requires high refractoriness, good slag, erosion and corrosion resistance.
       HXS’s solution to this segment proved to be successful because of the excellent quality of the product: 
         1.Good physical strength
         2.High refractoriness
         3.Good performance for thermal shock resistance
         4.Abrasion and corrosion resistant
       Read more…       

Working lining

         Working lining is the key to improve productivity. The complex working circumstances bring different factors which affect the performance of working lining, including:
          1.High thermal shock
          2.Lining wear (corrosion and erosion)
          3.Metal static pressures
          4.Mechanical stress
          5.Gas penetration
          6.Slag build up
        In this segment, HXS provides monolithic lining material that:
          1.Suit for all metal types（acidity, alkaline, neutral）, reduce residue and porosity of the products.
          2.Good performance to thermal shock, corrosion erosion and abrasion resistance.
          3.High refractoriness and excellent mechanical strength.
          4.Both intermittently and continuously working mode are acceptable.
          5.Longer and stable life cycle to reach high efficiency.
          6.Labor and cost saving by easy installation and maintenance.
       Read more…         

Upper & lower support ring

         Upper and lower support ring support the furnace and work with high temperature and high mechanical strength, they require refractory with high refractoriness, high mechanical strength, good slag resistance and good thermal shock resistance.
         In the segment, HXS provide excellent solution to ensure the production efficiency and safety.
         Read more…         

Maintenance

        After the long-term operation, furnace’s working lining will crack or peel off.

        HXS provides efficient repair material with good performance to thermal shock, corrosion and abrasion resistance. It is widely applied to the maintenance for all parts of furnace or ladle with an easy installation and cost-reducing.
        Read more…

         

Coil grout

        Induction coil is the heart of coreless induction furnace, which provides the melting temperature and enforces the process of foundry. Coil grout is the protector for the induction coil and power supply. Induction coils put special inquires to grout materials, including:
          1.High refractoriness
          2.High insulativity.
          3.Good mechanical strength
          4.High thermal shock resistance
       HXS provide excellent solutions to this segment. HXS most used product: HJ-95, HJ-98, which considered refractoriness, insulativity, cohesive property and maneuverability when designed, is easy to install ,labor saving and energy reducing.
       Read more…

Unshaped refractory acid | basic | neutral ramming mass for coreless induction furnace working lining

Benefits:
1) Good performance to thermal shock, corrosion, erosion and abrasion resistance.
2) High refractoriness and excellent mechanical strength.
3) Both intermittently and continuously working mode are acceptable, reducing lining cracks.
4) Longer and stable life cycle to reach high efficiency.
5) Suit for all kinds of metal types, reduce residue and porosity of the products.
6) Labor and cost saving by convenient installation and maintenance.
Coreless induction furnace working lining unshaped refractory (Monolithic Refractory)
Items	HS-1 Series	HC-2 Series	HM-5 Series	HA-8 Series
Chemical property	acidity	slight alkaline	alkaline	neutral
Main contents	quartz	spinel	magnesia	corundum
Density (g/cm3)	>2.38	>2.81	>2.89	>2.95
Linear changing rate (%)	0.14	0.09	-0.01	0.02
Grain size(mm)	0-8	0-8	0-8	0-8
Refractoriness(°C)	1700	2100	2100	2300
Compressive strength(MPa)	39	56	59	62
1500°C×2h>
Thermal shock resistance	good	very good	good	excellent
Suggested furnace Size	≤ 10 metric tons	≤ 5 metric tons	≤ 3 metric tons	≤40metric  tons
Installation mode	dry vibration	dry vibration	Wet ramming	dry  vibration
Suggested working mode	Intermittently or continuously	Intermittently or continuously	continuously	Intermittently or continuously
Application	acid material smelting; such as cast iron, copper-aluminum alloy, low alloy steel, etc.	alkaline material smelting; such as stainless steel, high manganese steel, high alloy steel, etc. especially the pocking and residue metal smelting.	alkaline material smelting, such as carbon steel, high manganese steel, etc, especially for manganese alloy series smelting.	suitable for all kinds metal types.
Suggested storage life	6 months in  dry condition

Fused white corundom Neutral Ramming Mass for induction furnace lining (furnace size above 3ton to 100Ton, melting all types of metal)

Fused white corundom Neutral Ramming Mass for induction furnace lining

 (furnace size above 3ton to 100Ton, melting all types of metal)

Commodity: Fused white corundom Neutral Ramming Mass for induction furnace lining

Specifications: Al2O3: 85％min(fused); SiO2: 0.5％max; MgO: 11%min; Fe2O3: 0.2%max
Density： >3.18 g/cm3
Linear changing rate： +0.02%
Grain size： 0-6 mm
Refractoriness： 2300°C
Compressive strength： 1500°C×2h> 62 MPa
Thermal shock resistance： Excellent
Installation mode： dry vibration
Suggested Working Mode： intermittently or continuously
Suggested furnace size： ≤60metric tons
Application： Suitable for all kinds metal types.
Storage life: 9 month in dry condition
Packing: 25 kg small P.P bags and then put in 1MT New Big Water proof HDPE Bags Suitable for Seaworthy Transportation

https://www.youtube.com/watch?v=Y5pRrbxENWg&feature=youtu.be

120+heats 40ton induction furnace working lining installation neutral... youtube.com

120+heats life cycle: 40ton induction furnace working lining installation using neutral corundum ramming mass

Furnace Installation Equipment Electric Vibrator and dryer

Furnace Installation Equipment: Electric Vibrator

Benefits：

1)    High installed density with a moisture-free refractory.

2)    Reduce installation time, lower the dust and noise.

3)  Lightweight and portable, convenient to operation.

4)  Assure a high quality and effective installation

Items:  HNN-40

Rated Voltage: 380V          Rated Power:  150W 

Frequency: 50HZ             Excited Frequency: 2888r/min 

Exciting Force：2000KN     Weight: 10kg

——Electronic Furnace Dryer

Benefits:

1) Patented products of our company with high tech and energy-saving.  

2) Strictly controls the heating curve to prevent the working lining from crack.

3) Effectively prolongs the lining’s life cycle.

4) Cost-saving and time-reducing. 

Technical Data:

Rated Voltage: 380V       Electric Current: 40A

Frequency: 50HZ   

[EXHIBITION] VIETNAM INTERNATIONAL INDUSTRAL FAIR 2013 VIIF

Posted on 2014-10-15 by HXS refractory ramming mass

 

The 22nd Vietnam International Industrial Fair (VIIF 2013) is the major trade promotion event to show typical industrial products, which was take place between October 16-20, 2013 at Vietnam Exhibition Fair Centre. The exhibition area is over 4500 sqm, with the participation of hundreds of exhibitors from China , Korea, Japan, Thailand ,Taiwan(China),Vietnam, etc.

    We took part in VIIF 2013 and scored a success. 

[EXHIBITION] WE TOOK PART IN IFEX 2014 INDIA

Posted on 2014-10-15 by HXS refractory ramming mass

 

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3Ton Induction Furnace(melting Chrome, Manganese alloy): use Spinel MGO+SiO2 lining material (Elec. Rammer), 196heats

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dry vibratable mix, dry ramming mass, refractory castable and mortar etc

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 Los Angeles, CA

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40Ton induction furnace working lining installed high alumina corundum neutral ramming mass

40Ton induction furnace working lining installed high alumina corundum neutral ramming mass, 120+heats no patching

 

5Ton induction furance for melting high manganese steel,using magnesite dry ramming mass installed with elec. rammer

 

high temp high alumina corundum castable for EAF roof

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Dry vibratables for tundish working lining (Feedback by customers: Sequence of Steel is 18-20 Hours minimum)